CA2417819A1 - Method for separating and recovering target polymers and their additives from a material containing polymers - Google Patents

Method for separating and recovering target polymers and their additives from a material containing polymers Download PDF

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Publication number
CA2417819A1
CA2417819A1 CA 2417819 CA2417819A CA2417819A1 CA 2417819 A1 CA2417819 A1 CA 2417819A1 CA 2417819 CA2417819 CA 2417819 CA 2417819 A CA2417819 A CA 2417819A CA 2417819 A1 CA2417819 A1 CA 2417819A1
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CA
Canada
Prior art keywords
additives
solvent
polymer
target polymer
separated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2417819
Other languages
French (fr)
Other versions
CA2417819C (en
Inventor
Andreas Maurer
Gerd Wolz
Martin Schlummer
Thomas Luck
Udo Knauf
Rolf Kippenhahn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2417819A1 publication Critical patent/CA2417819A1/en
Application granted granted Critical
Publication of CA2417819C publication Critical patent/CA2417819C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/06Recovery or working-up of waste materials of polymers without chemical reactions
    • C08J11/08Recovery or working-up of waste materials of polymers without chemical reactions using selective solvents for polymer components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0213Specific separating techniques
    • B29B2017/0293Dissolving the materials in gases or liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2025/00Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2031/00Use of polyvinylesters or derivatives thereof as moulding material
    • B29K2031/04Polymers of vinyl acetate, e.g. PVAc, i.e. polyvinyl acetate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2033/00Use of polymers of unsaturated acids or derivatives thereof as moulding material
    • B29K2033/04Polymers of esters
    • B29K2033/12Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2055/00Use of specific polymers obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of main groups B29K2023/00 - B29K2049/00, e.g. having a vinyl group, as moulding material
    • B29K2055/02ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2069/00Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0026Flame proofing or flame retarding agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0038Plasticisers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3055Cars
    • B29L2031/3061Number plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/778Windows
    • B29L2031/7782Glazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention relates to a method for separating target polymers and their additives from a material containing polymers, enabling the recovery of both the target polymers and the additives. Based on the principle of selective precipitation, the target polymer is precipitated out and then separated fro m the additives and dissolved foreign polymers present in solution. The additives are separated from the solution in another step.

Claims (22)

1 1. Method for separating and recovering target polymers and their additives from a material containing polymers, characterised in that, a) the target polymer together with at least one additive is dissolved in a solvent I and b) the dissolved target polymer with the additives is mixed with a first part with a non-aqueous solvent II (precipitating agent), which is miscible with the solvent I, in such a manner that the target polymer is not yet precipitated, and c) the solvent mixture from b) is placed in a second part of the solvent II (precipitating agent) and d) the precipitated target polymer and e) at least one additive present in liquid phase are separated.
2. Method according to claim 1, characterised in that the polymer-containing material contains a polymer mixture, at least one further foreign polymer being dissolved in addition to the target polymer in step a) and the foreign polymers remaining in dissolved form.
3. Method according to one of the preceding claims, characterised in that the solvent mixture from b) is introduced with a nozzle.
4. Method according to one of the preceding claims, characterised in that, as target polymer, a polymer from the group of polyvinylchlorides, polycarbonates, polystyrenes and copolymers thereof (for example polyacrylnitrile-butadiene-styrene), polyacrylates, polymethacrylates, polyethyleneterephthalates and polyvinyl butyrals is separated.
5. Method according to one of the preceding claims, characterised in that, as additives, halogen-containing flame retardants, such as for example polybrominated diphenylether (PBDE), polybrominated biphenyls (PBB), bis-(dibromopropoxy-dibromophenyl)-propane (OBPE) or bis-(tribromo-phenoxy)-ethane (TBPE) are separated and processed.
6. Method according to one of the preceding claims, characterised in that, as additives, plasticisers, such as for example esters of phthalic acid or adipinic acid and/or aliphatic carboxylic acids (C4-C8) are separated with polyethylene glycol and processed.
7. Method according to one of the preceding claims, characterised in that the solvent I is selected from the group of the low molecular alcohols (C1-C5), of the cyclic ethers (e.g. tetrahydrofurane), of the aliphatic (e.g. acetone, methylethylketone) and cyclic ketones (e.g.
cyclohexanon), basic ester mixtures (e.g. DBE) or a mixture of these.
8. Method according to one of the preceding claims, characterised in that the solvent II is a low molecular alcohol (C1-C5).
9. Method according to one of the preceding claims, characterised in that, before step b), the target polymer dissolved in solvent I is separated from the non-soluble components in solvent I by physical separation methods.
10. Method according to claim 9, characterised in that a filtration is implemented as physical separation method.
11. Method according to one of the preceding claims, characterised in that the precipitated target polymer is isolated by a physical separation method.
12. Method according to claim 1, characterised in that the precipitated target polymer is decanted and/or filtered off.
13. Method according to one of the preceding claims, characterised in that the target polymer is dried after the separation.
14. Method according to claim 13, characterised in that the drying is implemented at a temperature of more than 50°C.
15. Method according to one of the preceding claims, characterised in that the separated and dried target polymer is re-extruded.
16. Method according to one of the preceding claims, characterised in that the additives are recovered by distillation of the solution in step e).
17. Method according to one of the claims 1 to 16, characterised in that, in step e), the additives present in solution are recovered by chromatographic separation methods, such as for example ion-, partition- or adsorption-chromatography.
18. Method according to one of the claims 1 to 17, characterised in that, in step e), the additives present in solution are recovered by membrane separation methods.
19. Method according to one of the preceding claims, characterised in that, in step e), the halogens are recovered from the halogen-containing additives present in solution by reduction of the flame retardants.
20. Use of the method according to one of the claims 1 to 19 for the reprocessing of plastic materials and/or plastic material-containing materials which contain halogens.
21. Use of the method according to one of the claims 1 to 19 for the reprocessing of plastic materials and/or plastic material-containing materials which contain plasticisers.
22. Use of the method according to one of the claims 1 to 19 for reprocessing plastic materials or plastic material-containing materials which contain polyvinyl butyral for subsequent production of glass shatter-proof materials for flat glass, as implosion- and explosion protection materials for laboratory glass, soundproofing composite metal sheets or polymer coatings for sintered porous glass plates and shapes.
CA 2417819 2000-08-11 2001-06-06 Method for separating and recovering target polymers and their additives from a material containing polymers Expired - Fee Related CA2417819C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10039363.2 2000-08-11
DE10039363A DE10039363A1 (en) 2000-08-11 2000-08-11 Process for the separation and recovery of target polymers and their additives from a polymer-containing material
PCT/EP2001/006419 WO2002014413A1 (en) 2000-08-11 2001-06-06 Method for separating and recovering target polymers and their additives from a material containing polymers

Publications (2)

Publication Number Publication Date
CA2417819A1 true CA2417819A1 (en) 2003-01-30
CA2417819C CA2417819C (en) 2010-10-19

Family

ID=7652173

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2417819 Expired - Fee Related CA2417819C (en) 2000-08-11 2001-06-06 Method for separating and recovering target polymers and their additives from a material containing polymers

Country Status (8)

Country Link
US (1) US20030191202A1 (en)
EP (1) EP1311599B1 (en)
AT (1) ATE476464T1 (en)
AU (1) AU2001281810A1 (en)
CA (1) CA2417819C (en)
DE (2) DE10039363A1 (en)
ES (1) ES2348222T3 (en)
WO (1) WO2002014413A1 (en)

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US6734216B2 (en) * 2001-01-24 2004-05-11 Claude Bergeron Plastic recycling
DE102004018287B4 (en) * 2004-04-15 2006-04-27 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Process for recycling polyesters or polyester mixtures from polyester-containing waste
DE102005026451A1 (en) * 2005-06-08 2006-12-14 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Process for the recycling of plastics and their use
US20090209667A1 (en) * 2008-02-15 2009-08-20 Helen Mackin Thompson Recycled Poly(vinyl butyral)
DE102009010931B4 (en) * 2009-02-24 2017-08-10 Wietek Holding Gmbh Process for the extraction of polyhalogenated flame retardants from plastic solutions
WO2013118132A1 (en) * 2012-02-10 2013-08-15 Adab Omid A process for conversion of grey acrylic fiber waste to acrylic powder
CN105916926A (en) * 2013-11-19 2016-08-31 普渡研究基金会 Methods useful for recovering polymers from electronic and other wastes
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CN113557264A (en) * 2018-10-26 2021-10-26 波利斯太沃特公司 Process for recycling polystyrene waste and/or polystyrene copolymer waste
US11408098B2 (en) 2019-03-22 2022-08-09 Global Materials Development, LLC Methods for producing polymer fibers and polymer fiber products from multicomponent fibers
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Also Published As

Publication number Publication date
WO2002014413A1 (en) 2002-02-21
EP1311599B1 (en) 2010-08-04
US20030191202A1 (en) 2003-10-09
EP1311599A1 (en) 2003-05-21
AU2001281810A1 (en) 2002-02-25
CA2417819C (en) 2010-10-19
DE50115582D1 (en) 2010-09-16
DE10039363A1 (en) 2002-03-07
ATE476464T1 (en) 2010-08-15
ES2348222T3 (en) 2010-12-01

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